Craftsmanship. Our upholstered pieces are constructed completely in the foothills of North Carolina. Local artisans build the wood frames and assemble all of the cushions in North Carolina. Exquisite leathers and beautiful fabrics are sewn and hand-fitted to each frame. Buttons, tufts, and stitching are then added by hand, ensuring the utmost attention and quality in the details of each craftsman-made piece.
We use only kiln dried hardwoods, certified to be grown in a sustainable manner. Each frame is designed by a qualified engineer who uses state of the art software to determine the appropriate materials and design elements to create a frame that will last a lifetime. The components are then precision cut on computer driven routers and assembled by experienced craftsmen using blocks in all corners, double doweled or mortise and tenoned joinery, metal fasteners and glue where needed.
We use a very high end system from Leggett & Platt’s “Elite” series. “Soft Luxe” is a pocketed coil system featuring Ultra high coil density (300 per standard sofa) which means more working surface wire per seat allowing greater conformity to body contours. The uniquely engineered inter-linked coil architecture provides uniform comfort and consistent support over the entire seating area. The floating, noiseless, 4” or 6” barrel shaped encased coil provides a feeling of “weightless” suspension – a perfect harmonic balance without adding stress to the seat frame.
All Fabric and leather for your order are ordered directly from our supplier in a quantity necessary to complete your piece. The upholstery leathers and fabrics are cut and sewn in our own local production facility.
Our cushions and pillows are filled with state-of-the-art materials to provide our customers with the best possible combination of comfort and durability. Our seat cushions feature a high-density foam core sandwiched between layers of very dense, but uber-soft foam. All of that is topped with a channeled crown of soft, resilient fibers. Our back pillows are stuffed with an innovative fiber fill called “Silk0line”. This hypoallergenic down alternative is made from select ultra-fine microfibers and is treated with sustainably produced silk powder to limit clumping or matting. These are the best seat cushions and back pillows we have ever made.
We use a two-ply foam envelope to protect the surface from abrasion, and then encase the furniture in a heavy-duty plastic bag. We place hard protective foam along the edges to prevent scuffing. We then place the furniture in a heavy-gauge cardboard container. If there are feet that attach by screwing into the frame, they will be packaged separately and included in the shipment. These are to be installed onto your furniture by the delivery persons.